Nests and Bow-Ties,India ANSELMO S.P.A price supplier

TECHNICAL FEATURES (trays line)

• Ingredients mixing by rapid pre-mixer, which can be opened on two sides - for an easy cleaning and maintenance- without any tools.

• Double mixer with axial-rotor movement of shafts.

• Vacuum mixer separated from the double mixer by a new conception airlock capsulisme unit, to avoid blocks.

• Compression screws with a low number of revolutions to grant the best production capacity with the minimum dough damage.

• Head unit with rectangular dies for different Pasta shapes production, both for laminated and extruded version. With this last one is possible to obtain, if requested, the "marbled" effect, which is typical of the hand-made productions.

• Nests or matasse forming unit, with easy change of shape and dimension by simply replacing the forming pipes.

• Lasagne cutting and laying unit with possibility to realize lasagne of different sizes with east setup of lasagne dimensions.

• Trays made in anodized aluminium and high temperature resistant plastic net.

• Open air ventilation, which follows the product laying on trays.

• First phase of pre-drying on a single horizontal floor.

• Final pre-drying in one column of trays which rise up to the first floor of the Dryer.

• Multi-floors dryer where the trays move horizontally through all the heating and ventilation stages, including final stabilization.

• Singularly detectable radiant batteries tested at 30 bar with flanged connections.

• Internal Climate controlled by ROTRONIC probes.

• H class internal motorization of the dryer.

• Final cooler of the product by using cold water batteries, made in stainless steel.

• Vertical storage for empty and full trays, in order to separate the production stage from the packaging one.

• Insulating panels with high non-conducting power; they can be vertically opened by only one person.

• Protection railways on dryers roofs with access ladders.

• Control electric panel board, realized according to the highest quality standards on the market.

• Highest level automation for the process control with PLC and supervision PC.

FUNCTIONAL FEATURES (trays line)

The trays line for nests, matasse and lasagne production is based on products drying by aluminium and plastic net trays. The nests, matasse and lasagne forming devices softly lay the products on trays which are intermittently moving on horizontal transport system. The vertical movements - which are necessary for the pre-dryer area, for the dryer layers passages and for the finished product storage - are realized to always maintain the trays horizontal position. Because of this, the different shapes maintain their original position on trays during all the production process. This system provide the following advantages:

• The products remain perfectly undamaged, since they cant’ hit each others.

• The "ordered" position on tray allow to feed consumer pack where the product is "ordered" shown.

The same line, if equipped of three forming devices, can produce both nests matasse and lasagne, with shapes change-over shorter than 30 minutes.

Nests and matasse can be produced both from lamination and extrusion process. It’s possible to obtain a wide range of shapes and dimensions with a simple devices change. The lasagne dimensions are easily adjustable to get both the standard dimensions for the final Costumer and the special ones which are normally requested from the industry.

The line is provided with vertical storage units for empty and full trays, in order to get a product storage to allow to produce continuously even during packaging stops (both programmed or accidental).

The management system of the process control is totally computerized.

This feature ensures an optimal control of the whole line parameters during each phase of the process, thanks to an extremely intuitive and friendly man-machine interface.

The system allows the traceability of the production lots and the production parameters can be checked via internet.

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