| ≥1 piece |
I. Function
This machine line is a fully automatic medium sized corn milling plant designed with capacity of 24ton/day (equivalent to 1ton/hour.). Due to its unique design and great performance, it is very popular among our customers.
Function of the machine line includes:
1. Cleaning
Remove hull, remove stone, remove iron, remove big, medium and small and minor dust. After cleaning, the corn material will be very clean and be ready to be further processed.
2. Peeling
a. Peel corn seed skin. Highest skin peeling rate can be up to more than 98%, almost 100% of skin can be removed if customer wants.
b. Peel or separate 100% of corn germ.
c. Peel or separate 100% corn root.
d. Peel or separate 100% corn hilum.
For corn hilum, when you split the corn apart, you will find the black part inside which is the hilum. Our technology can remove or separate the hilum very completely. By doing so, the hilum will not stay together with final corn grit or flour, which ensure the color of final output is no black dots and in very good consistent color. That is why we say our machines are intensive corn milling machines.
3. Milling
a. A bran miller to get germ flour used for highest class of animal feed.
b. An output grading sifting system to separate flour or different sizes of corn grit.
c. After milling, final output will include:
--Corn grit. Maximum customer can get corn grit in four sizes.
--Corn Flour. Some corn flour will come out during milling corn grit. This machine line will separate and collect corn flour in one specific outlet. This is easy for customer to deal with flour.
--Corn germ flour. This is for highest class animal feed.
--Corn bran. This is for ordinary animal feed.
II. Features
1. One line lines up on the ground, easy to install and maintain.
2. Very simple structure, very easy to understand and operate the machines.
3. Unique patented technology designed for corn dry milling only. Patent number is ZL200710113999.0
4. Scientific design concept aims to mill highest quality of corn grit product.
5. To maximum consider for customer on energy saving or more profit from outputs.
6. Output is in different sizes suitable for different requirements from customers. More adjustable to market.
7. Least labor (2 labor required.) least energy saving, least space saving, but most advanced corn milling technology now in China.
III. Technical details
1. Capacity: 24ton/day
2. Motor power: 39kw, 3 phase electricity
3. Space area occupying: 9.5m*2.5m*3.5m
4. Electricity consuming unit: 26 kilowatt per ton.
5. Workshop noise and dust standard within national safety standard
6. Output rate:
a. Depending on quality of corn seeds. If you want corn grit mainly, please use hard corn.
b. Depending on how you adjust the machine in peeling and milling.
Here is a rough date for your reference.
No. Name Output rate Notes
1 Corn grit 55—60% Middle size、small size、and minor corn grit
2 Corn endosperm flour 10—15% Flour ratio can be adjusted on the machine
3 Corn germ flour 20—30%
IV. Machine list
No Machine name Model Qty Unit Power（KW） Total power（KW）
1 Multiple cleaning machine G24 1 unit 4 4
2 Clean material screw conveyor LS4 1 unit 1.5 1.5
3 Wetting granary 1 unit
4 Elevator TD4 1 unit 1.5 1.5
5 Multiple Peeling Machine B24 1 unit 15 15
6 Smashing main machine PM2 1 unit 7.5 7.5
7 Intensive sifting system 1 Unit
8 Wind fan and wind web
dust free system 1 set 4+5.5 9.5
9 Machine frame 1 set
10 Total motor 39KW
V. Material list
1).Main axle: 45# Round steel
2).Peeling part: Cr-Mn- alloy
3).Crushing part: Manganese barium alloy
4). Main machine frame: Channel steel
5).Branch machine frame: angle steel
6).Transmission conveyor: Seamless steel tubes
7).Elevation part: Steel plate (assortment of thin and thick plates)
8). Wind web system: Galvanized metal 1mm thick white cast iron