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ZQ-A series , newly developed by our company, is a two-step automatic blow-molding machine, which requires labor to put performs into the preheater only. ZQ-A series is of one cavity and the maximum cavity of the bottles is 0.6L,1.5L,5L. It can blow various bottles in shapes: carbonated, mineral, pesticide, cosmetics, wide-mouth, hot filling, and other packing containers, which is made of plastic of crystalline type, such as PET, PP etc.
Compared with other full-automatic series, ZQ-A series has no automatic conveyer, so it can’t transfer performs automatically, but requires labors to put performs into preheater. The distinctive feature of the ZQ-A is as follows: it has saved the cost to the maximum extent; it has lower rejection rate, higher production, and more stable performance than the semi-automatic one, and moreover, it is easy to run. Therefore, it will take the place of the semi-automatic blow-molding machine.
Settings:
a).PLC colour display: OMRON(JAPAN)
b).Pneumatic parts:FESTO(GERMANY)
c).Controller of preform transfer:Servo motor National(JAPAN)
d).Other electric parts are all world-famous brand
Features:
A. Stable performance with advanced PLC.
B. Conveying preforms automatically with conveyor.
C. Strong penetrability and good and swift distribution of the heat by letting the bottles rotate by itself and revolute in the rails simultaneously in the infrared preheater.
D. High adjustability to enable the preheater to preheat preforms in shapes by adjusting the light tube and the length of the reflecting board in the preheating area, and eternal temperature in the preheater with an automatic thermostatic apparatus.
E. High safeties with security automatic-locking apparatus in each mechanical action, which will make the procedures turn into a state of safety in case of a breakdown in certain procedure.
F. No contamination and low noise with the air cylinder to drive the action instead of the oil pump.
G. Satisfaction with different atmospheric pressure for blowing and mechanical action by dividing the blowing and action into three parts in the air pressure diagram of the machine.
H. Strong clamping force with high pressure and double crank links to lock the mold.
I. Two ways of operating: automatic and manual.
J. Safe, reliable, and unique design of the position of valve to make the air pressure diagram of the machine easier to understand.
K. Low cost, high efficiency, easy operation, easy maintenance, etc, with automatic technological process.
L. Contamination is avoided for the bottle body.
M. Ideal effect of the chilling with the chilling system.
N. Easy installation and starting
O. Low rejection rate: less than 0.2 percent.
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TYPE
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ITEM
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ZQ-A600
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ZQ-A600-2
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ZQ-A1500
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ZQ-A1500-2
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ZQ-A5000
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CONTAINER
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Number of cavity
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1
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2
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1
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2
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1
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Theoretical output
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1100-1400pcs/hr
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1500-2200 pcs/hr
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1000-1300 pcs/hr
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1500-2000 pcs/hr
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500-700 pcs/hr
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Max.container volume
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0.6L
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0.6L
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1.5L
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1.5L
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5L
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Max.neck diameter
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65mm
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65mm
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80mm
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120mm
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120mm
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Max.container diameter
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86mm
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86mm
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105mm
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200mm
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200mm
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Max.container height
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260mm
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260mm
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350mm
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350mm
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350mm
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ELECTRICAL SYSTEM
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Number of lamp
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14pcs
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28pcs
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28pcs
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28pcs
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28pcs
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Max.heating power
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21kw
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42kw
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42kw
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42kw
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42kw
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Installation power
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23kw
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44kw
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44kw
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44kw
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44kw
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Actual power consumption
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10kw
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14kw
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12kw
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16kw
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16kw
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AIR SYSTEM
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Operatating pressure
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7kg/c ?O
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7kg/c ?O
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7kg/c ?O
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7kg/c ?O
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7kg/c ?O
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Low pressure consuming
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800Ltr/min
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1000 Ltr/min
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900 Ltr/min
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1200 Ltr/min
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1200 Ltr/min
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Blowing pressure
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≤ 40kg/c ?O
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≤ 40kg/c ?O
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≤ 40kg/c ?O
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≤ 40kg/c ?O
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≤ 40kg/c ?O
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High pressure consuming
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1200-1600Ltr/min
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1500-2000Ltr/min
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1200-1600Ltr/min
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2000-2500Ltr/min
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2000-2500Ltr/min
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CHILLER WATER
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Operating pressure
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5-6 kg/c ?O
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5-6 kg/c ?O
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5-6 kg/c ?O
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5-6 kg/c ?O
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5-6 kg/c ?O
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Temperatuer
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10 ??
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10 ??
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10 ??
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10 ??
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10 ??
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Consuming
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3600kcal/hr
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5600kcal/hr
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3600kcal/hr
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5600kcal/hr
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5600kcal/hr
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Flow rater
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20Ltr/min
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30Ltr/min
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20Ltr/min
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30Ltr/min
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30Ltr/min
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MACHINE
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Machine dimension
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2.0×1.35×1.7(m)
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2.1×1.35×1.7(m)
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2.1×1.5×1.7(m)
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2.2×1.8×1.7(m)
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2.2×1.8×1.7(m)
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Machine weight
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1.5T
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1.8T
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1.6T
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2.0T
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2.8T
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