JNBAN 500L 1000L 2000L 3000L Vacuum Extraction and Concentration Tomato Sauce Machine Equipment,China JNBAN price supplier

product details

Origin:China

Brand:JNBAN

Application

Product Overview

JNBAN 500L 1000L 2000L 3000L Vacuum Extraction and Concentration Tomato Sauce Machine Equipment

Features of new model concentrating equipment
1.The diversion trench circulative evaporation technology is adopted:Compared with traditional structure,the evaporation efficiency is increased by about 15%.Meanwhile,it can effectively prevent bubbles from being produced during material evaporation and can avoid foam entrainment.

2.The flat bottom evaporation technology is adopted:Compared with traditional conical bottom evaporation technology,the equipment structure is more compact and the operation height is greatly reduced so that the dual-effect 3000 concentrator can easiIy complete observation and operation without the need of using the platform,but the traditional 1000 concentrator can be operated only after the platform is used.

3.The plate type heat exchanger condensing and cooling technology is adopted:Compared with the original tubular structure,it can achieve a solvent recovery rate of 95% and an increased vacuum diameter.The concentrating temperature does not increased vacuum diameter.The concentrating temperature does not increase and the equipment has compact structure.

Equipment advantages:

The company has extensively combined the advantages of concentrating equipment and other industry concentrating equipment, and combined with the characteristics of traditional Chinese medicine extracts, designed and developed a series of LJN three-effect (double-effect, single-effect)

falling film continuous feed concentrator. The features of the device are as follows:
1.Continuous feeding and discharging, the system is stable and easy to operate. When working in this series of equipment, it only needs to adjust various parameters as required at the initial feeding stage, and at the same time ensure continuous and stable supply of materials, convenient adjustment, continuous concentration, and meet the requirements of qualified specific gravity and can simultaneously recover the solvent.

2.The concentration ratio is large (up to 1.25-1.28), the thermal efficiency is high, and the energy saving effect is remarkable. In the structure of the system, we adopt an optimized design scheme to make the evaporation heat transfer coefficient reach 3400-3800w (m2·K), which is very suitable and beneficial for the concentration of Chinese herbal extracts. The main reason is that the materials are in the heating tube. The film forms a rapid flow, and the heating temperature difference is small (only 8-10°C), the evaporation temperature is low, and the material can form a rapid flash after entering the evaporator. The residence time and heating time of the chemical liquid in the heating tube are short, and the viscosity of the material is wide (50-500 cp). The heat is uniform and difficult to crystallize and coke, the damage to the active ingredient is small, the heat energy is utilized sufficiently, and the energy saving effect is remarkable.

3.Easy to adopt advanced control methods. Because the LJN series concentrating process mainly uses the temperature of each effect as the control parameter, the parameters of the system are stable during operation, and it is easy to adopt advanced automatic control (PLC and human-machine interface control), and the control equipment cost is relatively low, for the production of traditional Chinese medicine. Achieve greater automatic control with greater convenience.

4.The structure design is advanced and reasonable. In terms of structure, we adopt an optimized design scheme. We use advanced liquid distribution device to distribute liquid in the pipe during the feeding, so that the material can enter the heating pipes evenly. At the same time, the inner wall mirror with high quality imported is selected. The tube is used as a heating tube, so that the flow resistance of the material in the tube is small, the speed is fast, and the scale is not easily precipitated. In order to increase the yield of concentration, the system is equipped with an advanced mist trap to eliminate the ability of entrainment of the mist, the separation efficiency can reach 96-99%, and the resistance drop is small.

Accessories:Basic equipment parameters:
3 Extractor :design pressure 55 MPa, working pressure 50 MPa. Temperature 80 °C. Volume: 1000L.
3 Separator :design pressure 32 MPa, working pressure 30 MPa. Temperature 80 °C. Volume: 500L.
CO2 pump: 8m3/H, 50MPa. Three plunger pump, ceramic plunger.

Accessories:

The tank is equipped with CIP cleaning automatic rotating spray ball, temperature gauge, pressure gauge, explosion-proof sight glass lamp, sight glass, quickopening feeding port, etc., to ensure easy operation and meet GMP standards. The inner cylinder of the equipment is made of 304 and 316L.

FEATURES AT A GLANCE

Concentrate Machine Range of Application:

Double effect concentrator is suitable for low temperature vacuum concentration of heat sensitive materlals such as traditional Chinese medicine, western medicine, glucose, wine making, starch, oral liquld, chemical industry, food, monosodium glutamate, dairy products.

Product Paramenters

Specification

SJN-500

SJN-1000

SJN-2000

SJN-3000

Evaporation ( Kg/h )

500

1000

2000

3000

Steam consumption ( Kg/h )

≤250

≤500

≤100

≤1500

Outline dimension
(Length * width * height) ( m )

4x1.5x33

5x1.6x3.5

6x1.6x37

6.5x1.7x43

Recycling water consumption ( L/h )

6

12

15

18

Evaporation
temperature

One-effect

80-90

Mpa
Vacuum degree

One-effect

0.02-0.04

Double-effect

55-70

Double-effect

0.05-0.06

Steam pressure (MPa)

<0.25

Relative density

1.2-13

Container class

First type (Single-effect heater)

PRODUCT CONFIGURATION

Successful Project

Company Profile

Certifications

FAQ

Q1：What Are The Major Factors That Affect Performance Of Concentration Machine?
There are three major factors that you have to pay close attention to as it affects the performance of concentration machines.
Here are the three main factors that affect the operations and performance of the concentration machines.
●Heat
The concentration machines use solvent removal systems which apply heat energy that induces solvent vaporization.
There are quite a number of heat sensitive materials that you can purify with the help of the concentration machines.
In other words, you can control the levels of heat within the machine depending on the type of products.
●Pressure
One of the most important factors that you should also concentrate on is the pressure within the machine.
Vacuum concentration machines take advantage of pressure at different hectopascals to boil different substances at room temperature without specimen freezing.
Apart from that, temperature is also related to pressure where increase in temperature leads to increase in pressure and vice-versa.
●Temperature
Temperature measures the level of heat energy that you will use in the concentration machines.
It determines the level of coldness or hotness of the substances that you will use in the concentration machine.
In other words, it creates a connection between pressure, and heat thus affecting the mode of operation on the machine.

So you have to pay attention to the machine specification.
It is prudent to buy from a reputable seller with years of experience and quality.

Q2:What Are The Advantages Of Concentration Machine?

You should consider using the concentration machines in different applications because of the numerous advantages.
Here are some of the benefits that you will enjoy just by using the concentration machine.
●Saves Time
You can use the vacuum concentration machine to cook, concentrate and deareate products at lower temperatures within a short period.In other words, you will spend less time ensuring the that volatile samples are purified fully.
●Maintains Product Integrity
You will also maintain the integrity of the products as the process does not denature the nutrient content and aroma. It is capable of performing the necessary purification process of volatile substances without affecting the product stability.
●Durable In Nature
You will use the concentration machines for a very long time since they are highly durable. The main materials for manufacturing concentration machines are stainless steel that are clean, and strong with great anti-corrosive features.
●Conforms To Set Quality Standards
You should also rest easy knowing that the concentration machines are compliant to the set international quality standards. Some of the quality standards that the concentration machines adhere to is the GMP medicine standards
●Good Heat Transfer Performance
You will also enjoy using the concentration machines since they have very good heat transfer performances. In other words, it has great capability of heat transfers thus assisting is the purification of volatile samples.
●High Evaporation Efficiency
Concentration machines also have very high evaporation efficiency levels that allows it to take as much moisture as possible. You should not worry about damaging the volatile samples because the machine will maintain the original integrity.
●Easy To Clean And Maintain
You will also have an easy time cleaning and maintaining the concentration machines especially after every use. The parts are easy to remove and easy to replace for the sole purpose of proper cleaning and maintenance.
●Reduces Environmental Pollution
You can also use the concentration machines without worry that it might affect or pollute the environment.
In other words, the concentration machines are environmentally friendly and do not produce dangerous fumes that pollute the environment.
●Small Significant Investment
You will spend less in the initial purchase of the concentration machines but that investment will be very important. The initial cost of purchasing the concentration machine will be very low even though it will help for a life time.

Q3:Purchasing process

●Consultation, test, technical scheme determination, business negotiation, contract.

Q4:How long is the guarantee period

●1 year after finishing installation and commissioning.

Specification		SJN-500	SJN-1000	SJN-2000	SJN-3000
Evaporation ( Kg/h )		500	1000	2000	3000
Steam consumption ( Kg/h )		≤250	≤500	≤100	≤1500
Outline dimension (Length * width * height) ( m )		4x1.5x33	5x1.6x3.5	6x1.6x37	6.5x1.7x43
Recycling water consumption ( L/h )		6	12	15	18
Evaporation temperature	One-effect	80-90	Mpa Vacuum degree	One-effect	0.02-0.04
Evaporation temperature	Double-effect	55-70	Mpa Vacuum degree	Double-effect	0.05-0.06
Steam pressure (MPa)		<0.25		Relative density	1.2-13
Container class		First type (Single-effect heater)